The Semi-Automatic Soldering Machine Built for High-Speed, High-Volume Production Lines
If your production line still relies on fully manual soldering, you’re leaving efficiency — and quality — on the table.
The JIT-SD205H Consolidate Multifunctional Soldering Machine is a 24V high-speed semi-automatic soldering solution engineered for manufacturers who demand precision, consistency, and uninterrupted throughput. Backed by a dedicated 160W high-frequency CNC soldering station, this machine automates the most critical and error-prone steps of the soldering cycle — tin feed, stroke, and timing — while keeping the operator in control of product placement and cycle trigger.

What Is the JIT-SD205H?
The JIT-SD205H is an industrial-grade semi-automatic soldering machine designed for multi-wire welding across a wide range of electronic components. The operator positions the workpiece in the fixture and triggers each cycle via foot pedal. From that point, the machine takes over: it automatically lowers the soldering iron head, feeds the exact programmed length of solder wire, holds for the set dwell time, then retracts — ready for the next cycle.
This division of labor — human for positioning, machine for execution — eliminates the inconsistency of fully manual soldering while maintaining the flexibility needed for high-mix production lines. With support for 24-hour uninterrupted operation, the JIT-SD205H fits naturally into both single-shift and round-the-clock factory environments.
Who Is This Machine For?
The JIT-SD205H is purpose-built for electronics manufacturers, EMS contractors, and production engineers working in:
- Electronics & PCB assembly — soldering terminals, resistors, diodes, transistors, and circuit boards
- LED lighting production — aluminium-based lamp boards and LED modules
- Wiring harness manufacturing — multi-wire connectors, sensors, and coil windings
- Consumer electronics — USB connectors, audio heads, microphone assemblies, DC heads
- Automotive & industrial components — motors, potentiometers, aviation plugs, waterproof connectors
If your operators are performing hundreds of solder joints per shift, a semi-automatic machine like the JIT-SD205H delivers a rapid ROI compared to fully manual dispensers — with significantly less operator fatigue and fewer defects.
6 Reasons Engineers Choose the JIT-SD205H
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Consistent Tin Feed from First to Last — Stepper Motor Driven
Unlike flow-reduction motors that lose accuracy as the solder reel depletes, the JIT-SD205H uses a 376D stepper motor tin-feed system. Every foot-pedal trigger delivers the exact same wire length — whether you’re on the outer ring or the inner core of the reel. No recalibration mid-run. No solder starvation late in the shift.
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160W High-Frequency Power with Only 3W Standby Draw
Most soldering stations on the market idle at 9W+ standby. The JIT-SD205H’s integrated station idles at just 3W, with whole-machine standby at 13W — a meaningful saving across 24-hour factory cycles. When active, the 160W high-frequency output ensures rapid thermal recovery between joints, even on thermally demanding pads.
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Dual Tin Dispensing Modes — Process Flexibility Built In
Some joints need pre-tinning; others need simultaneous feed during contact. The JIT-SD205H supports both:
- Mode 1: Press foot pedal to dispense tin first, then solder
- Mode 2: Dispense tin during soldering contact
Switch between modes without tooling changes — just a controller setting.
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Fully Programmable — 16 Parameters, 0.1mm Precision
The 4-position green digital display gives operators full control over every variable in the soldering cycle:
| Parameter | Range |
| Tin discharge length | 0 – 50mm |
| Tin discharge speed | 1 – 10 gears |
| Tin return length | 0 – 10mm |
| Stroke travel range | 0 – 50mm |
| Travel speed | 1 – 10 gears |
| Soldering time | 0 – 600S |
| Welding time | 0 – 60S |
| Deceleration distance | 0 – 5mm |
Count tracking runs from 1 to 9,999 — reset with a single key combination for batch changeovers.
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ESD-Safe Design for Precision Component Welding
Precision electronic components are sensitive to electrostatic discharge. The JIT-SD205H includes an equipotential grounding hole to maintain ESD-safe conditions throughout the welding process — essential for sensor assemblies, microcontroller boards, and fine-pitch connectors.
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Three Solder Nozzle Positions — Adapts to Your Fixture
Not every fixture allows the same approach angle. The JIT-SD205H supports rear delivery, left delivery, and fixed bottom nozzle configurations, making it compatible with a wide range of jig designs without machine repositioning. Dual-head configuration is also available for long-distance or simultaneous multi-point soldering.
Technical Specifications at a Glance
| Specification | Details |
| Model | JIT-SD205H |
| Soldering Station Power | 160W high-frequency |
| Machine Power (Max) | < 20W |
| Input Voltage | 200 – 240V / 50Hz |
| Output | 24V / 2A |
| Station Output | 40V, 400KHz |
| Temperature Range | 50°C – 480°C |
| Temperature Stability | ±2°C (still air, no load) |
| Standby Power | 3W (station) / 13W (whole machine) |
| Solder Wire Compatibility | 0.5 – 1.2mm standard; 1.5mm, 2.0mm custom |
| Dimensions | L320 × W240 × H300 mm |
| Weight | Approx. 5.5 kg |
| Frame | Aluminium alloy |
| Operating Environment | 0°C – 40°C / 0 – 70% humidity |
Solder Wire & Nozzle Selection Guide
Matching the right nozzle to your solder wire diameter is critical for jam-free operation:
| Solder Wire Diameter | Nozzle Number |
| 0.5 – 0.6mm | No. 18 |
| 0.8mm | No. 16 |
| 1.0mm | No. 15 |
| 1.2mm | No. 14 |
| 1.5mm | No. 13 |
| 2.0mm | No. 11 |
What’s Included in the Box
The JIT-SD205H ships as a complete, production-ready kit:
- Machine shell/chassis
- Travel motor (24V)
- Tin discharge motor (24V)
- EUC main controller (24V ±10%)
- Small turbine blower (24V)
- Fixed base
- 24V/2A power supply
- 205H/160W high-frequency host
- 205H/160W high-frequency plastic handle
- Accessory box
- High-brightness USB work light (included as gift)
Warranty
The JIT-SD205H comes with a 1-year warranty covering the two stepper motors, ECU main controller, and welding station. Consumable items — including welding heads, heating handles, fans, belts, tin discharge hoses, foot pedals, and USB lights — are operator-maintained components not covered under the standard warranty.
The Bottom Line
Fully manual soldering scales with headcount. Semi-automatic soldering scales with demand.
The JIT-SD205H gives production managers a platform where operators focus on what humans do best — product positioning and quality judgment — while the machine handles what it does best: precise, repeatable solder execution at speed.
For manufacturers ready to move from fully manual to semi-automatic soldering, the JIT-SD205H is a proven, low-threshold entry point into high-consistency production — without the cost or complexity of a fully automated line.
Ready to see the JIT-SD205H in action?
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