SEC-S400ZL : Powerful & Premium SEC-S400ZL Automatic Mixing and Dispensing System

 

⚙️ Introduction & Key Features

• The SEC-S400ZL is an in-line automated vacuum potting / dispensing system with two-part material mixing. It is capable of mixing A/B epoxy or adhesive components, performing vacuum degassing, then dispensing / potting onto modules or components under vacuum.

• The system uses an XYZ Cartesian robot to move the dispensing nozzle, combined with a powerful vacuum pump — enabling it to process high-viscosity materials and complex two-part compounds, making it suitable for potting, encapsulation, or demanding dispensing applications.

• The machine offers a high degree of automation: automatic refilling of materials, vacuum degassing, precise metering, mixing, and continuous dispensing — all in a fully inline automated flow.

• Control is handled by an industrial-grade PC and dedicated dispensing software, allowing the user to set mixing ratios, dispensing speed, vacuum parameters, and program the nozzle path under software control — providing flexibility and reproducibility of the potting process

📊 Technical Specifications:

Working range	400(X) x 300(Y) x 100(Z)mm
Machine dimensions (Vacuum host)	1420(L) x 1160(W) x 2200(H)mm
Mixing&Dispensing accuracy	±2%
Mixing ratio (adj.)	100:100~100:20 or 100:20~100:10 adjustable
Dosing speed	1g/s~10g/s or 5g/s~20g/s or 10g/s~30g/s
Control system	Industrial PC computer + SEC motion control card
Operation method	Inline fully automated
Vacuum pump (For Vacuum host) ultimate vacuum	50 Pa (0.5mbar)
Vacuum host ultimate vacuum	200Pa (2mbar)

✅ Strengths / Advantages

• Capable of handling complex two-component materials and high-viscosity compounds, including epoxies, silicones, adhesives — enables potting & encapsulation tasks that manual methods can’t handle reliably.

• Fully automated workflow: from material feeding → mixing → degassing → dispensing/potting, reducing manual labor, human error, and ensuring consistency across batches.

• High precision and repeatability: ±2% mixing/dispensing accuracy ensures consistent material ratios and output — important for reliability-sensitive electronics or industrial modules.

• Supports vacuum potting / encapsulation under vacuum — removes air bubbles, improves material penetration, increases mechanical and environmental durability.

• Inline design with robot + vacuum + conveyor compatibility — can be integrated into production lines for continuous, high-volume manufacturing, boosting throughput and reducing labor costs.

• Flexible configuration — adjustable mixing ratio, support for wide range of viscosities, variable dispensing speed, optional features (stirring, heating, multiple pump/valve setups), making it adaptable for various materials and applications.

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⚠️ Limitations / Considerations

• High initial investment and complexity: machine includes mixing, vacuum chamber, pumps, robotics, so maintenance, setup, and calibration require skilled personnel.

• Best suited for medium to large-scale production or frequent batch runs — for small-batch or prototyping, the complexity and cost might outweigh benefits.

• Material requirements: works optimally with two-component materials needing vacuum degassing and mixing; simple single-component materials or low-viscosity adhesives may not exploit the machine’s full advantages.

• Working envelope is limited to 400 × 300 × 100 mm — for larger modules or boards, you may need to check size compatibility or consider larger systems.

• If production involves frequent material changes or cleaning cycles, downtime for degassing, cleaning, and re-setup may affect throughput.

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🛠️ Common Applications

SEC-S400ZL is well suited for a variety of industrial/potting/encapsulation applications, especially where reliability and robustness are crucial. Typical uses include:

• Potting / encapsulation of electronic modules, coils, transformers, relays, power supplies, automotive electronics — where two-component compounds (epoxy, silicone) are used to protect against moisture, dust, shock, vibration.

• Vacuum dispensing of adhesives / epoxy / silicone for modules requiring high reliability, waterproofing, or environmental sealing.

• Assembly lines needing high throughput and repeatable quality — inline potting with automatic mixing & degassing is ideal for continuous production environments.

• Applications requiring high accuracy coating/potting — e.g. automotive electronics, capacitors/coils, industrial control modules, LED power supplies, where consistent material ratio and bubble-free potting are critical.

• Scenarios where manual potting fails — when materials are very viscous, or degassing is required to avoid air entrapment and ensure mechanical integrity of encapsulation.

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🎯 When to Use SEC-S400ZL

Choose the SEC-S400ZL when you need:

• Automated, high-precision mixing, degassing, and potting of two-part adhesives/epoxies/silicones under vacuum.

• High-volume production or frequent batch runs where consistency, repeatability, and throughput are priorities.

• Potting / encapsulation of electronic modules, power supplies, automotive components, where environmental protection (moisture, dust, shock) is required.

• Inline integration into existing production lines for minimal manual labor and high automation.

Contact us now for expert consultation!

Website: www.jit-asia.com

Email: info@jitvietnam.com

Hotline: (+84) 348 100 358